78
        
        
          (d) Possible Cause
        
        
          Excessive tapping speed is applied.
        
        
          Solution
        
        
          Use the recommended tapping speed.
        
        
        
          
            Bell-Mouthed Tapped Hole
          
        
        
          (a) Possible Cause
        
        
          Mis-alignment of the tap and the hole.
        
        
          Solution
        
        
          Care must be taken to align the tap with the hole before starting
        
        
          to tap.
        
        
          (b) Possible Cause
        
        
          The workpiece is not rigidly held.
        
        
          Solution
        
        
          Secure the workpiece
        
        
          (c) Possible Cause
        
        
          Excessive pressure is applied when starting to tap.
        
        
          Solution
        
        
          Only sufficient pressure to initiate self-feeding should be applied.
        
        
          (d) Possible Cause
        
        
          Insufficient number of threads on the lead.
        
        
          Solution
        
        
          Use a tap with a longer lead.
        
        
          (e) Possible Cause
        
        
          The drilled hole is too small.
        
        
          Solution
        
        
          Use the recommended drill size.
        
        
        
          
            Over-size tapped hole
          
        
        
          (a) Possible Cause
        
        
          Using the incorrect tap.
        
        
          Solution
        
        
          Use the recommended tap.
        
        
        
          (b) Mis-alignment of the tap and the hole.
        
        
          Solution
        
        
          Care must be taken to align the tap with the hole before starting
        
        
          to tap.
        
        
          (c) Possible Cause
        
        
          Lack of / or wrong type of lubricant.
        
        
          Solution