76
        
        
          (e) Possible Cause
        
        
          Mis-alignment of the tap and the hole.
        
        
          Solution
        
        
          Care must be taken to align the tap with the hole before starting
        
        
          to tap.
        
        
          (f) Possible Cause
        
        
          Incorrect rake angle
        
        
          Solution
        
        
          Use the recommended tap for the material.
        
        
        
          
            Torn threads in the tapped hole
          
        
        
          (a) Possible Cause
        
        
          The flutes are clogged by chips.
        
        
          Solution
        
        
          Use a spiral point or a spiral flute tap.
        
        
          (b) Possible Cause
        
        
          Distortion of the walls in a thin walled workpiece.
        
        
          Solution
        
        
          Use a multi-fluted tap.
        
        
          (c) Possible Cause
        
        
          The threads on the tap are broken.
        
        
          Solution
        
        
          Use a tap which is in good condition.
        
        
          (d) Possible Cause
        
        
          Lack of/or the wrong type of lubricant.
        
        
          Solution
        
        
          Apply an adequate supply and the correct type of lubricant to
        
        
          the cutting area.
        
        
        
          (e) Possible Cause
        
        
          Using the incorrect or unsuitable tap for the material.
        
        
          Solution
        
        
          Use the recommended tap for the material.
        
        
        
          (f) Possible Cause
        
        
          Tap hitting the bottom of the hole.
        
        
          Solution
        
        
          Allow sufficient clearance at the bottom of the hole.
        
        
          (g) Possible Cause
        
        
          Incorrect rake angle.
        
        
          Solution
        
        
          Use the recommended tap for the material.