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            Excessive Tap Wear
          
        
        
          (a) Possible Cause
        
        
          Mis-alignment of the tap and the hole.
        
        
          Solution
        
        
          Care must be taken to align the tap with the hole before starting
        
        
          to tap.
        
        
          (b) Possible Cause
        
        
          Lack of /or the wrong type of lubricant.
        
        
          Solution
        
        
          Apply an adequate supply and the correct type of lubricant to
        
        
          the cutting area.
        
        
          (c) Possible Cause
        
        
          The material is abrasive.
        
        
          Solution
        
        
          (i)
        
        
          Use the correct type of tap.
        
        
          (ii) Use a surface treated tap.
        
        
          (d) Using the incorrect tap.
        
        
          Solution
        
        
          (i)
        
        
          Use a tap with the correct lead.
        
        
          (ii) Use a surface treated tap.
        
        
          (e) Possible Cause
        
        
          Incorrect rake angle
        
        
          Solution
        
        
          Use the recommended tap for the material.
        
        
        
          
            Over-Heating of tap
          
        
        
          (a) Possible Cause
        
        
          Lack of / or the wrong type of lubricant.
        
        
          Solution
        
        
          Apply an adequate supply and the correct type of lubricant to
        
        
          the cutting area.
        
        
          (b) Possible Cause
        
        
          The tap is too dull.
        
        
          Solution
        
        
          Use a tap which is in a good condition.
        
        
          (c) Possible Cause
        
        
          The wrong type of tap is used.
        
        
          Solution
        
        
          Use the recommended tap.