28
        
        
          
            Drill rubbing and not cutting
          
        
        
          (a) Possible Cause
        
        
          Too little lip clearance behind the cutting edge.
        
        
          Solution
        
        
          Check that the lip clearance is as per information on page 24/
        
        
          25.
        
        
          
            Cracks in cutting edges
          
        
        
          (a) Possible Cause
        
        
          The point is overheated and cooled too quickly when re-
        
        
          sharpening.
        
        
          Solution
        
        
          Use coolant when grinding or grind in stages, quenching
        
        
          frequently in soluble oil.
        
        
          
            Rough hole finish
          
        
        
          (a) Possible Cause
        
        
          The drill is blunt.
        
        
          Solution
        
        
          Re-sharpen as per information on page 24/25.
        
        
          (b) Possible Cause
        
        
          Inadequate supply of coolant to the point.
        
        
          Solution
        
        
          The coolant must reach the point of the drill.
        
        
          
            Drill breaks at flute runout
          
        
        
          (a) Possible Cause
        
        
          The workpiece moves during drilling.
        
        
          Solution
        
        
          The workpiece must be securely clamped.
        
        
          (b) Possible Cause
        
        
          The flutes are clogged with swarf.
        
        
          Solution
        
        
          Clear the flutes by frequently withdrawing the drill, or use a drill
        
        
          more suited to the material e.g. a UDL drill for aluminium.
        
        
          (c) Possible Cause
        
        
          Using the wrong type of drill e.g. using a jobber drill for thin
        
        
          material.
        
        
          Solution
        
        
          See pages 6 to 9 for the correct drill to suit the application.